Job Description
Senior Production Manager
Responsibilities
Production:
- Provide leadership and direction to production staff in an effort to foster quality, reliability, efficiency and safety.
- Prepares shift schedules based on MRP, work orders, and business requirements
- Ensures adherence to production schedule to satisfy customer and sales commitments
- Identify areas needing production optimization, cost reduction, or process improvement
- Develop and implement standard operating procedures for production operations
- Ensure all manufacturing methods, standards and procedures for operations are followed
- Performs time studies of operations, work (line) balancing and establishes staffing needs to support both current and future production output goals and labor efficiency
Quality and Process Improvement:
- Develops a Lean and 5S manufacturing culture
- Drives continuous improvement activities, manages area projects, develops and incorporates area improvements to maximize performance
- Investigate production issues and identify root cause of issues, work cross functionally to incorporate corrective actions
- Drive process improvements on Overall Equipment Effectiveness (OEE) by appropriate data analysis
Safety:
- Continually improves safety record by addressing both physical safety issues and employee safety attitudes.
- Ensure the manufacturing and warehousing operates in accordance with any health, safety and environmental policies and procedures to ensure the safety and well-being of staff and visitors
Inventory:
- Directs and coordinates effective utilization of materials, equipment, plant facilities and manpower to achieve business plan goals for production, quality and productivity
- Manages the movement of goods into and out of production facilities to ensure efficiency, effectiveness, or sustainability of operations
- Manage physical inventory of Raw and Finished goods
- Conduct periodic inventory counts with an annual complete inventory count and reconciliation
- Work closely with Supply Chain Manager to maintain optimal levels of inventory
People:
- Plays an active role in personnel matters in the plant while developing and maintaining a positive employee work environment
- Manage and lead your teams, ensuring adequate staffing levels, managing holiday allowances, recruitment, training, development, appraisal, attendance, disciplinary issues and daily supervision to maximize efficient productivity
- Set department objectives/KPIs and review and assess ongoing performance of direct reports
- Strategy
- Review P&L, financial statements, sales/activity reports, and performance data to measure productivity, goal achievement, and production optimization
- Works closely with the Managing Director on financial, budget activities to fund operations, maximize capital investments, or to increase efficiency
- Establishes manufacturing goals, objectives, standards, and works towards their attainment
- Develop a manufacturing and operations vision for the future
- Work closely with R&D to develop efficient release-to-manufacturing processes for new product introductions
- Support all design and material changes and assist in the successful incorporation of the changes within the manufacturing department
- Support all improvements, projects and management decisions
Requirements:
- Education Level: Bachelors with emphasis in engineering, manufacturing or materials management
- Experience: 5+ years management experience in a manufacturing environment with 3+ years inventory management or purchasing preferred
- Experience with managing an ERP system such as Syspro, SAP, Oracle NetSuite, or equivalent ERP system
- Lean/Six Sigma Certification a plus, preferred
- Strong continuous improvement background to drive improvements in processes
- Strong leadership skills, independent thinking, strong organizational and planning abilities and excellent analytical and problem-solving skills are essential
- Standard Microsoft Office applications
*Relocation offered
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